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Author:

Chen, Chaoyue (Chen, Chaoyue.) | Xie, Yingchun (Xie, Yingchun.) | Yin, Shuo (Yin, Shuo.) | Li, Wenya (Li, Wenya.) | Luo, Xiaotao (Luo, Xiaotao.) | Xie, Xinliang (Xie, Xinliang.) | Zhao, Ruixin (Zhao, Ruixin.) | Deng, Chunming (Deng, Chunming.) | Wang, Jiang (Wang, Jiang.) | Liao, Hanlin (Liao, Hanlin.) | Liu, Min (Liu, Min.) | Ren, Zhongming (Ren, Zhongming.)

Indexed by:

EI SCIE Scopus Engineering Village

Abstract:

In this work, pure Cu with excellent strength and ductility (UTS of 271 MPa, elongation to fracture of 43.5%, uniform elongation of 30%) was prepared using cold spray additive manufacturing (CSAM), realizing a breakthrough in the field. An in-depth investigation was conducted to reveal the microstructure evolution, strengthening and ductilization mechanisms of the CSAM Cu, as well as the single splats. The results show that the CSAM Cu possesses a unique heterogeneous microstructure with a bimodal grain structure and extensive infinitely circulating ring-mounted distribution of twinning. Based on the single splat observation, the entire copper particle forms a gradient nano-grained (GNG) structure after high-speed impact deposition. The GNG-structured single splat serves as a unit to build the heterogeneous microstructure with bimodal grain distribution during the successive deposition in CSAM. The results also show that CSAM can achieve synergistic strengthening and ductilization by controlling the grain refinement and dislocation density. This work provides potential for CSAM technique in manufacturing various metallic parts with the desired combination of high strength and good ductility without additional post-treatments. © 2022

Keyword:

3D printers Additives Copper Deposition Ductility Grain refinement Grain size and shape Microstructure

Author Community:

  • [ 1 ] [Chen, Chaoyue]State Key Laboratory of Advanced Special Steels, School of Materials Science and Engineering, Shanghai University, Shanghai; 200444, China
  • [ 2 ] [Xie, Yingchun]Institute of New Materials, Guangdong Academy of Sciences, National Engineering Laboratory of Modern Materials Surface Engineering Technology, Guangdong Provincial Key Laboratory of Modern Surface Engineering Technology, Guangzhou; 510651, China
  • [ 3 ] [Yin, Shuo]Trinity College Dublin, The University of Dublin, Department of Mechanical and Manufacturing Engineering, Parsons Building, Dublin 2, Ireland
  • [ 4 ] [Li, Wenya]State Key Laboratory of Solidification Processing, Shaanxi Key Laboratory of Friction Welding Technologies, School of Materials Science and Engineering, Northwestern Polytechnical University, Xi'an; 710072, China
  • [ 5 ] [Luo, Xiaotao]State Key Laboratory for Mechanical Behavior of Materials, School of Materials Science and Engineering, Xi'an Jiaotong University, Xi'an; 710049, China
  • [ 6 ] [Xie, Xinliang]Key laboratory for Light-weight Materials, Nanjing Techchnology University, Nanjing; 211816, China
  • [ 7 ] [Zhao, Ruixin]State Key Laboratory of Advanced Special Steels, School of Materials Science and Engineering, Shanghai University, Shanghai; 200444, China
  • [ 8 ] [Deng, Chunming]Institute of New Materials, Guangdong Academy of Sciences, National Engineering Laboratory of Modern Materials Surface Engineering Technology, Guangdong Provincial Key Laboratory of Modern Surface Engineering Technology, Guangzhou; 510651, China
  • [ 9 ] [Wang, Jiang]State Key Laboratory of Advanced Special Steels, School of Materials Science and Engineering, Shanghai University, Shanghai; 200444, China
  • [ 10 ] [Liao, Hanlin]ICB UMR 6303, CNRS, Univ. Bourgogne Franche-Comté, UTBM, Belfort; F-90010, France
  • [ 11 ] [Liu, Min]Institute of New Materials, Guangdong Academy of Sciences, National Engineering Laboratory of Modern Materials Surface Engineering Technology, Guangdong Provincial Key Laboratory of Modern Surface Engineering Technology, Guangzhou; 510651, China
  • [ 12 ] [Ren, Zhongming]State Key Laboratory of Advanced Special Steels, School of Materials Science and Engineering, Shanghai University, Shanghai; 200444, China
  • [ 13 ] [Chen, Chaoyue]Shanghai Univ, Sch Mat Sci & Engn, State Key Lab Adv Special Steels, Shanghai 200444, Peoples R China
  • [ 14 ] [Zhao, Ruixin]Shanghai Univ, Sch Mat Sci & Engn, State Key Lab Adv Special Steels, Shanghai 200444, Peoples R China
  • [ 15 ] [Wang, Jiang]Shanghai Univ, Sch Mat Sci & Engn, State Key Lab Adv Special Steels, Shanghai 200444, Peoples R China
  • [ 16 ] [Ren, Zhongming]Shanghai Univ, Sch Mat Sci & Engn, State Key Lab Adv Special Steels, Shanghai 200444, Peoples R China
  • [ 17 ] [Xie, Yingchun]Guangdong Acad Sci, Inst New Mat, Natl Engn Lab Modern Mat Surface Engn Technol, Guangdong Prov Key Lab Modern Surface Engn Techno, Guangzhou 510651, Peoples R China
  • [ 18 ] [Deng, Chunming]Guangdong Acad Sci, Inst New Mat, Natl Engn Lab Modern Mat Surface Engn Technol, Guangdong Prov Key Lab Modern Surface Engn Techno, Guangzhou 510651, Peoples R China
  • [ 19 ] [Liu, Min]Guangdong Acad Sci, Inst New Mat, Natl Engn Lab Modern Mat Surface Engn Technol, Guangdong Prov Key Lab Modern Surface Engn Techno, Guangzhou 510651, Peoples R China
  • [ 20 ] [Yin, Shuo]Univ Dublin, Trinity Coll Dublin, Dept Mech & Mfg Engn, Parsons Bldg, Dublin 2, Ireland
  • [ 21 ] [Li, Wenya]Northwestern Polytech Univ, Sch Mat Sci & Engn, State Key Lab Solidificat Proc, Shaanxi Key Lab Frict Welding Technol, Xian 710072, Peoples R China
  • [ 22 ] [Luo, Xiaotao]Xi An Jiao Tong Univ, Sch Mat Sci & Engn, State Key Lab Mech Behav Mat, Xian 710049, Peoples R China
  • [ 23 ] [Xie, Xinliang]Nanjing Techchnol Univ, Key Lab Light Weight Mat, Nanjing 211816, Peoples R China
  • [ 24 ] [Liao, Hanlin]Univ Bourgogne Franche Comte, CNRS, UTBM, ICB UMR 6303, F-90010 Belfort, France

Reprint Author's Address:

  • [Xie, Y.]Institute of New Materials, China;;

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Source :

Journal of Materials Science and Technology

ISSN: 1005-0302

Year: 2023

Volume: 134

Page: 234-243

8 . 0 6 7

JCR@2020

ESI Discipline: MATERIALS SCIENCE;

Cited Count:

WoS CC Cited Count:

SCOPUS Cited Count: 48

ESI Highly Cited Papers on the List: 0 Unfold All

WanFang Cited Count:

Chinese Cited Count:

30 Days PV: 4

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